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A Hybrid Machine Learning Framework for Predicting Mechanical and Metallurgical Properties of Bimetallic TIG Welds

Author(s) Mr. Sahil Dangi, Dr. Hari Parshad
Country India
Abstract Bimetallic weld joints are “frequently applied in aerospace, automotive, petrochemical, marine and nuclear industries for their advantageous combination of two distinct metals in a single structure.But welding different metals is a tough process because to variances in thermal conductivity, melting temperature, chemical composition and thermal expansion characteristics. In recent years, the integration of Artificial Intelligence (AI), Machine Learning (ML) and intelligent optimization methodologies with welding engineering has opened new paths for improving the welding efficiency, defect prediction and process optimization.The purpose of this study is to evaluate the influence of different filler metals on the microstructural and mechanical behaviour of TIG welded bimetallic joints, using hybrid AI techniques for predictive analysis and optimization. Tensile strength, hardness profile, weld bead geometry, microstructural alterations and thermal characteristics of the welded specimens are assessed through experiments. The proposed system integrates the experimental data with computational intelligence to correlate the filler rod composition, welding parameters, and the weld performance. The use of AI-assisted prediction methods is expected to improve the quality of welds, reduce the experimental cost, minimize defects and boost the process efficiency.”
Keywords Bimetallic weld, Machine Learning, welding parameters, Artificial Intelligence (AI), petrochemical
Field Engineering
Published In Volume 7, Issue 6, June 2026
Published On 2026-06-18

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